Dual Batteries for Off-Roading: What You Need to Know

by Brett Roberts

You’ve got the tyres, the lift kit, the snorkel, but now you need the power to keep everything running while you’re miles from anywhere. That’s where dual batteries come in. A dual battery setup gives you extra juice for all your accessories so you can run a fridge, lights, winch and more without draining your starting battery. But with so many options out there, how do you know what’s right for you and your rig?

This guide will walk you through everything you need to know about dual battery systems so you can build a setup tailored to your needs. By the end, you’ll be fully prepped to turn your 4x4 into an off-roading powerhouse.

What Is a Dual Battery Setup for 4x4 Off-Roading?

A dual battery setup in a 4x4 vehicle means having two separate batteries - a main cranking battery to start the engine, and an auxiliary battery for powering accessories.

What it does for you

With a dual battery setup, you'll have power security. If your main battery dies, you'll still have the auxiliary battery to start the engine and get you out of trouble. The auxiliary battery can also run essential gear like fridges, lights and winches when camping in remote areas without power.

  • Your main battery will only be used for starting the engine, so it will last longer.

  • The auxiliary battery can handle high-power devices without draining your main battery.

What are your options?

You'll need an auxiliary battery, either:

  • A deep cycle lead-acid battery: Inexpensive but requires maintenance. Can handle high discharge.

  • AGM battery: Absorbed glass mat, low maintenance but more expensive. Also good for high discharge.

  • Lithium battery: Lightweight, high power-to-weight ratio, long life but very expensive. Best for small to medium loads.

You'll also need:

  • A battery management system to charge both batteries and prevent over-discharging.

  • Cables to connect the batteries with the correct gauge for your setup.

  • A mounting system and enclosure to securely instal the batteries.

  • Optional solar panels or DC-DC chargers for off-grid power.

With the right gear and setup, dual batteries can give you power and peace of mind when overlanding off the grid. It may seem complicated, but with some research you'll be on your way to an off-road power system tailored to your needs. Happy travels!

Key Considerations When Choosing Your Dual Battery System

When setting up a dual battery system in your 4x4, you’ve got some important choices to make. The two main ones are:

  • Battery type: The most common options are lead-acid (traditional) or lithium-ion (Li-ion) batteries. Lead-acid are cheaper but heavier, while Li-ion are more expensive though lighter and longer-lasting. For most, lead-acid works fine, especially if you’re on a budget.

Battery size

You’ll need to determine how much power you need for your accessories and how long you need it to last. For weekend getaways, a 50-100Ah lead-acid battery should do the trick. For longer trips or more power-hungry gear like fridges, go for 100Ah or more.

  • Battery isolation: This controls how your dual batteries interact. The options are a solenoid, diode, or DC-DC charger. A solenoid is cheap but can drain your start battery. A diode is simple but prevents charging the auxiliary battery from the alternator. A DC-DC charger is the best option - it allows charging in both directions while preventing total discharge of either battery.

  • Charging setup: You'll want at least a multi-stage charger to properly charge lead-acid batteries. For Li-ion, get a Li-ion specific charger. You can also instal a switch to charge from the alternator while driving.

With the right components chosen for your needs, a dual battery setup will give you plenty of off-grid power without worry of flattening your start battery. Take the time to make the right choices upfront, and you'll have a system that serves you well for years to come.

Top Dual Battery Options for Off-Road Use

Top Dual Battery Options for Off-Road Use

For serious off-roading, you'll want a dual battery setup to power all your accessories. The two most popular options are:

  • Lead acid batteries: Inexpensive but heavy, lead acid batteries are a simple solution. You can use two of the same batteries you already have in your vehicle. They provide plenty of power but require frequent maintenance.

  • Lithium ion batteries: Lightweight yet expensive, lithium batteries are a high-tech choice. Brands like Redarc and Enerdrive are popular for off-road use. They have a high energy density so you get more power without the weight. However, they do require a specialised charger and battery management system to operate safely.

A few other things to consider:

Do you need an isolator or split charge relay? This device separates the two battery banks but allows one to charge the other when the alternator is running. It prevents discharge of your starter battery.

How will you mount the batteries? You'll want a sturdy rack or tray to securely hold the batteries in place on rough terrain.

What size batteries do you need? Choose batteries with a high amp hour (Ah) rating, e.g. 100Ah or more. For lithium, 60-200Ah is good for most setups.

How will you charge them? You'll need a charger that can handle the voltage and Ah of your batteries. For lithium, you need a special lithium charger.

With the right components and setup, dual batteries can give you peace of mind that you'll have backup power for all your critical gear when you're miles from anywhere. Plan your system well and you'll have a reliable source of energy for all your off-road adventures.

Conclusion

While it may seem complicated, the benefits to your rig and adventures far outweigh the initial hassle of installation. With some planning and the right gear for your needs, you'll be exploring further off the beaten path and staying out longer without worry.